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Supplier audit

A second party audit at your supplier's site, following your material through the operation, ending in a risk verdict and an approval recommendation.

What is a supplier audit?

A supplier audit is a second party audit, carried out on your behalf at a supplier's site, against your own requirements or a recognised standard. It is used where certification does not cover what you need, where a material carries enough risk to justify seeing the operation, or where a customer or a standard requires you to audit certain suppliers directly. The output is a findings report, a risk verdict and an approval recommendation you can put on file.

The audit follows your material. A supplier can run a capable system and still handle your ingredient differently from the rest of its production, so a general assessment of the site answers a question you did not ask. Tracing the batch that becomes your material is what makes the verdict mean something.

Summary

A second party audit at the supplier's site, scoped around the material you buy, ending in an approval decision you can put on file and defend at your own audit.

Supplier audit at a glance

Audit type
Second party, on your behalf
Protocol
Your requirements or a recognised standard
Delivery
On site, worldwide
Includes
Live traceability exercise on your material
Output
Findings, risk verdict, approval recommendation
Reaudit
Frequency recommendation included
Pricing
Quoted on scope, travel included
Languages
Any language, including English, Spanish, French, German, Italian and Portuguese

When a supplier audit is the right answer

An audit is the most expensive form of supplier assurance. It earns that cost in some situations and not in others, and the last row here is the one most businesses are in.

SituationWhat it meansWhat fits
Certification does not cover the materialA supplier holds a valid certificate whose scope excludes what you buy. The certificate is real and it evidences nothing about your material.Audit, or change what you buy.
The supplier holds no recognised certificationCommon with smaller suppliers, agricultural producers and specialist ingredients. Your own approval procedure has to provide the assurance instead.Audit, usually on a defined cycle.
The material is high riskReady to eat components, allergen containing ingredients, materials with a history of adulteration or contamination.Audit, regardless of certification held.
A customer or standard requires itSome customer codes and some scheme clauses require direct audit of certain supplier categories.Audit, to the protocol specified.
Performance has deterioratedRejections, complaints, out of specification results or a failed delivery pattern.Audit, focused on the cause.
Documents alone answer the questionA certified supplier, low risk material, sound documentation and no performance concerns.Document review is cheaper and sufficient.

What a supplier audit covers

Scoped around the material you buy, with each area assessed at the depth that material requires.

Food safety management system

Policy, HACCP or food safety plan, hazard analysis quality and the control measures relied on for your material.

Prerequisite programmes

Hygienic design, cleaning, pest control, personal hygiene, maintenance and utilities, at the level your material requires.

Raw material control

How the supplier approves and monitors its own suppliers, since your risk extends one step further back.

Process control

The steps producing your material, the controls at each, and the records proving they operated.

Allergen management

Segregation, changeover, cleaning validation and labelling, where relevant to what you buy.

Traceability

A live trace exercise on your material, in both directions, with mass balance reconciliation.

Specification conformance

Whether the material produced matches the specification you hold, checked against actual records.

Corrective action history

Previous findings, complaints and how the supplier closed them, which predicts future performance well.

Where supplier audit programmes go wrong

These eight are what turns a supplier audit programme into an expense with no risk reduction attached to it.

What the audit report contains

Written to go straight into your supplier file and stand up when your own auditor examines it.

ElementWhat it holds
Findings registerEach finding with the requirement it fails, the objective evidence and a severity.
Material specific verdictAn assessment of the controls applying to your material, separate from general site capability.
Traceability resultThe outcome of the live trace on your material, with timings and mass balance.
Risk verdictA clear risk position on the supplier for the material in question.
Approval recommendationApprove, approve with conditions, or do not approve, with the reasoning stated.
Conditions and timescalesWhere approval is conditional, what has to change and by when.
Monitoring recommendationHow often this supplier should be reaudited, based on risk and on what was found.
File ready formatWritten to go straight into your supplier file and stand up at your own audit.

Who a supplier audit is for

Manufacturers, processors, packers, brand owners and importers who have to demonstrate supplier control. It suits businesses without capacity to travel and audit themselves, and any operation where a material carries enough risk to justify seeing the site.

A supplier's certified scope does not cover the material you buy.

A key supplier holds no recognised certification.

You are approving a new supplier of a high risk material.

A customer code requires you to audit certain supplier categories.

Supplier performance has deteriorated and you need the cause.

Your supplier approval process has been raised as a finding.

You are sourcing from a new country and want the operation seen.

You have no capacity to travel and audit suppliers yourself.

How a supplier audit is carried out

  • 1

    Protocol agreed

    You confirm the requirement set, the materials in scope, the audit duration and the language.

  • 2

    Pre audit review

    Existing supplier documentation is reviewed first, so site time addresses what documents cannot answer.

  • 3

    Site audit

    System, prerequisites, process control and allergen management are audited, following your material through the operation.

  • 4

    Traceability exercise

    A live trace on your material in both directions, with mass balance reconciliation.

  • 5

    Closing meeting

    Findings are presented to the supplier before the report is issued, so factual errors are corrected on the spot.

  • 6

    Report and verdict

    The findings register, risk verdict and approval recommendation are issued to you, in file ready format.

Not included

The approval decision is yours. The audit provides the findings, the risk verdict and a recommendation, and your approval procedure governs what happens next.

Closing findings at the supplier is between you and them. Where you want support managing that, it is quoted separately.

Arranging supplier access and any confidentiality agreement sits with you, since the commercial relationship is yours.

What a supplier audit costs

Every audit is quoted against its own scope, with travel included in the figure. A one day audit an hour away and a two day audit in another country are very different pieces of work. These factors set the price.

Supplier location and travel

Audit protocol

Audit duration

Language requirements

What this service is assessed against

These are the primary sources this work is built on. Where a market you sell into has its own requirement, that takes precedence and we assess against it.

BRCGS, IFS Food, FSSC 22000 and SQF published requirements
The clause your certification body audits against, which differs between schemes and between issues. BRCGS
ISO 19011, guidelines for auditing management systems
Audit programme management, auditor competence and the conduct of an audit. ISO
Regulation (EC) No 178/2002, general food law
Traceability duties, the withdrawal and recall obligation, and the duty to notify the competent authority. EUR-Lex
CXC 1-1969, General Principles of Food Hygiene
The international reference for prerequisite programmes and for the seven HACCP principles. Codex Alimentarius

Supplier audit terms

Second party audit
An audit carried out by an organisation on its own supplier, as distinct from an internal audit or a certification audit.
First party audit
An internal audit, carried out by an organisation on itself.
Third party audit
An audit carried out by an independent certification body against a published standard.
Supplier approval
The documented process by which a business decides a supplier may provide material, and monitors it thereafter.
Scope mismatch
Where a supplier holds valid certification whose certified scope does not cover the material purchased.
Approved supplier list
The controlled record of suppliers permitted to provide material, with the basis for each approval.
Risk classification
Categorisation of suppliers or materials by risk, used to set the level and frequency of monitoring.
Vertical trace
Following a single batch of material through every process step and every associated record.

Supplier audit questions

A supplier audit is a second party audit carried out at a supplier's site on your behalf, against your own requirements or a recognised standard. It differs from a certification audit, which is carried out by an independent body against a published standard, and from an internal audit, which a business carries out on itself.

Frequently not. A valid certificate whose scope covers your material, supported by sound documentation and good performance, satisfies most approval requirements. Auditing becomes necessary where the certified scope excludes your material, where the supplier holds no recognised certification, where the material carries high risk, or where a customer or standard requires direct audit.

It is where a supplier holds a valid certificate, and the certified scope does not cover the material you buy from them. A site certified for ambient packing that also supplies you a frozen ingredient is a common example. The certificate looks valid in the file, and an auditor who reads the scope line will raise it.

On a schedule driven by risk classification, not by convenience. High risk materials and suppliers without recognised certification are audited most frequently. Low risk certified suppliers may need no audit at all. Your approval procedure should state the rationale, and that rationale is itself commonly audited.

Partly, and with limits. Documentation, records and management systems can be reviewed remotely. The things a supplier audit exists to establish, hygienic condition, actual practice and how your material is genuinely handled, need someone on site. Remote supplier audits have a place for low risk reassessment and they are a weaker instrument.

Whichever fits. Your own supplier requirements where you have them documented, a recognised standard such as BRCGS or IFS where you want that benchmark, or a customer protocol where one has been specified. The protocol is agreed before the audit and the report is written against it.

The audit assesses how the supplier approves and monitors its own suppliers, because your risk extends at least one step further back. Auditing those suppliers directly is a separate exercise and is sometimes warranted for high risk materials.

You receive a risk verdict and a recommendation, which may be approve with conditions or do not approve. Conditions come with what has to change and by when. The decision is yours, and the report gives you the basis for it and the record supporting it.

Most do, and the right to audit is usually built into supply agreements. Where a supplier refuses, that is itself information, and your approval procedure should have a route for it, whether that is alternative assurance, escalation or de listing.

Yes. Audits are carried out worldwide and travel is quoted with the work. Language is agreed beforehand, and the report is delivered in whichever language you need.

A document review assesses the files you already hold, remotely and at lower cost, and finds expired certificates, missing specifications and scope mismatches. A supplier audit goes to the site and tests what happens in practice. Most businesses should do the document review first, because it frequently answers the question.

A findings register with evidence and severity, a verdict specific to your material, the traceability result, a risk position, an approval recommendation with conditions where relevant, a reaudit frequency recommendation, and a report written to go straight into your supplier file.

Who carries out this work

Confi Food assigns work by subject. HACCP, labelling, certification standards, regulatory compliance, supplier assurance and monitoring are separate disciplines, and each piece goes to someone who works in that area. Every deliverable is reviewed internally by a second specialist before it reaches you.

Our technical positions are built from primary sources, meaning the legislation, the competent authority, Codex Alimentarius, the certification scheme owner or the relevant standards body. We set out how that works in our technical review and editorial policy, and what happens at each stage of an engagement in how Confi Food works.

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