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Food safety gap assessment

Every gap between your system and your standard, graded on audit consequence and sequenced into a corrective action roadmap you can resource.

What is a food safety gap assessment?

A food safety gap assessment compares your current food safety system against the standard you need to meet, and returns every difference as a specific finding with a severity and an owner. It is normally the first step before certification, because it establishes the real size of the project before you commit to an audit date. The output is a gap register and a sequenced corrective action roadmap.

The value sits in the sequencing. A gap register on its own is a list. Many gaps cannot be closed until others are, so the roadmap orders the work and makes the timeline honest. That is what lets you decide whether an audit date is realistic before you book it.

Summary

A gap assessment tells you what stands between your system and your standard, how serious each item is, and what order to fix them in. Delivered remotely or on site, in any language, quoted on scope.

Gap assessment at a glance

Standards
BRCGS, IFS, FSSC 22000, ISO 22000, SQF, customer codes
Also covers
FSMA preventive controls
Legislation
The food law of any market you operate in
Delivery
Remote as standard, on site by arrangement
Coverage
Worldwide
Output
Gap register and corrective action roadmap
Pricing
Quoted on scope
Languages
Any language, including English, Spanish, French, German, Italian and Portuguese

Gap assessment, internal audit or mock audit

Businesses ask for one of these when they need another. This is the difference.

ServiceWhat it measuresWhen it fitsOutputRequired by the standard
Gap assessmentMeasures your system against a standard you do not yet meet.Before certification, or after drifting away from one.Gap register with severity and a corrective action roadmap.No, it is a planning exercise.
Internal auditChecks whether the system you already have is being followed.Once the system is running, on a schedule the standard requires.Audit report with graded findings and a nonconformity register.Yes, every major standard has an internal audit clause.
Mock certification auditRehearses the certification audit at the same protocol and duration.Weeks before a certification audit, once the system is complete.Report in certification body format with a readiness verdict.No, it is preparation.

What a gap assessment covers

Every clause of the standard in scope, assessed against evidence and not against assertion. These are the eight areas the findings group under.

Management and commitment

Policy, objectives, resourcing, organisational structure, management review, and the food safety culture requirements now embedded in the major schemes.

HACCP and food safety plan

Scope, team, product descriptions, flow diagrams, hazard analysis quality, CCP determination, critical limits and their validation.

Prerequisite programmes

Hygienic design, zoning, cleaning, pest control, personal hygiene, maintenance, calibration, utilities and waste.

Documentation and records

Document control, version management, record completeness, retention and retrievability.

Supplier and raw material control

Approval procedure, supplier files, risk classification, specification control and incoming material verification.

Traceability and incident readiness

Lot coding, trace capability in both directions, mass balance, withdrawal and recall procedure, complaint handling.

Product control

Specifications, labelling and claims, allergen management, foreign body control, and product release.

Verification and improvement

Internal audit, corrective action, validation evidence, trend analysis and continual improvement.

The gaps found most often

These eight appear in most of the assessments we carry out across every standard, and most of them are cheaper to close than businesses expect.

What the gap register contains

Issued in a format you can work from directly and hand to the people responsible for each item.

ColumnWhat it holds
Clause referenceThe exact clause of the standard the finding fails, so it is traceable.
FindingWhat was observed, in enough detail to act on without further explanation.
EvidenceWhat the finding is based on, whether a document, a record or an observation.
SeverityGraded on audit consequence, so effort goes where the risk to certification is.
Action requiredWhat closing the gap involves, specified in full.
OwnerThe function responsible, so the register can be issued and worked from directly.
SequenceWhere the item sits in the roadmap, since many gaps depend on others closing first.
Estimated effortA realistic indication of the work, so the plan can be resourced.

Who a food safety gap assessment is for

Food manufacturers, processors, packers, storage and distribution operations and catering businesses working towards certification or maintaining it. It suits any operation where someone needs an honest answer about where the system genuinely stands.

You are certifying to a GFSI standard for the first time.

A customer has made certification a condition of continued supply.

You have inherited a system and cannot tell whether it holds up.

You are moving to a new standard or a new issue of your current one.

You have been certified for years and suspect the system has drifted.

You need to budget and resource the certification project properly.

A new site or line has been added and never assessed against the standard.

You want to know whether an audit date is realistic before you book it.

How a gap assessment is carried out

  • 1

    Scoping

    You confirm the standard, the sites in scope and the products covered. Existing documentation is requested at this point.

  • 2

    Document review

    The documented system is reviewed clause by clause before the operation is examined, so site time addresses what paperwork cannot answer.

  • 3

    Assessment

    The operation is assessed against the standard, remotely by interview and evidence, or on site where the depth requires it.

  • 4

    Gap register

    Every gap is recorded with its clause reference, the evidence and a severity grade reflecting audit consequence.

  • 5

    Roadmap

    Gaps are sequenced into a corrective action plan with realistic timings and a named owner for each item.

  • 6

    Handover

    Findings are walked through with your team, so the plan is understood and worked from.

Not included

The assessment identifies and prioritises gaps. Writing the documentation, building the HACCP plan and implementing the corrective actions are separate pieces of work.

This is deliberate. Many businesses close a good proportion of their gaps internally once they know precisely what those gaps are, and commission help only for the items that need specialist input.

The assessment is not a certification audit and produces no certificate.

What a food safety gap assessment costs

Every assessment is quoted against your own scope. A single site with a mature system and a three site operation with almost nothing documented are very different pieces of work. These factors set the price.

Number of sites

Standard in scope

Number of processes

Volume of existing documentation

Remote or on site

What this service is assessed against

These are the primary sources this work is built on. Where a market you sell into has its own requirement, that takes precedence and we assess against it.

BRCGS, IFS Food, FSSC 22000 and SQF published requirements
The clause your certification body audits against, which differs between schemes and between issues. BRCGS
CXC 1-1969, General Principles of Food Hygiene
The international reference for prerequisite programmes and for the seven HACCP principles. Codex Alimentarius
ISO 22000:2018, food safety management systems
The management system requirements, including the distinction between operational prerequisite programmes and critical control points. ISO
Regulation (EC) No 852/2004 on the hygiene of foodstuffs
The general hygiene requirements and the duty to operate procedures based on HACCP principles. EUR-Lex

Gap assessment terms

Gap assessment
A structured comparison of a food safety system against the requirements of a standard, identifying every difference as a finding.
GFSI
The Global Food Safety Initiative, which benchmarks certification schemes including BRCGS, IFS Food, FSSC 22000 and SQF.
Gap register
The document listing every identified gap with its clause, severity, action and owner.
Fundamental requirement
A clause designated by a scheme as central to food safety, where a failure is graded major or worse automatically.
Prerequisite programme
A basic condition or activity necessary to maintain a hygienic environment suitable for producing safe food.
Validation
Obtaining evidence that a control measure is capable of achieving the intended level of hazard control, before the control is relied on.
Verification
Confirming through methods other than monitoring that the system operates as intended, on an ongoing basis.
Certification cycle
The period between certification audits, within which internal audit coverage of the full standard is normally required.

Gap assessment questions

A gap assessment compares your current food safety system against the standard you need to meet and returns every difference as a specific finding, with the clause it fails, the evidence behind it, a severity and the action required. It is a planning exercise carried out before certification or before moving to a new standard, and it tells you the real size of the project before you commit to an audit date.

A gap assessment measures your system against a standard you do not yet meet, and is used to plan the work needed to get there. An internal audit checks whether the system you already have is being followed, and satisfies a clause every major standard requires. Businesses approaching certification usually need the gap assessment first, then internal audits once the system is running.

For a single site with a reasonably mature system, the assessment itself typically runs one to three days with the report following. Multi site operations, complex processes or systems with very little existing documentation take longer. The largest variable is documentation volume, because a system with nothing written down takes longer to assess than one that is simply incomplete.

BRCGS, IFS Food, FSSC 22000, ISO 22000 and SQF for certification, FSMA and its preventive controls requirements, and the food hygiene legislation of the markets you operate in. Customer specific standards and retailer codes of practice are also covered, provided you can share the requirement document.

Yes, for the documented system, which is where most gaps sit. Document review, hazard analysis assessment, record sampling and interviews all work remotely. What remote assessment cannot verify is hygienic design, zoning, flows and actual practice on the floor, so operations with physical or infrastructure concerns get more from an on site assessment.

It tells you which findings would be raised and how serious each would be. It is a planning document and not a prediction of a certification outcome, because that depends on the auditor, the day and how your team responds in the moment. For a genuine rehearsal of the audit itself, a mock certification audit is the right service.

Early enough that the roadmap is achievable. Businesses starting from very little documentation usually need several months before an audit date is worth booking. Businesses with a mature system moving to a new standard need considerably less. Booking the audit first and assessing afterwards is the sequence that causes problems.

A gap register listing every finding with its clause reference, the evidence, a severity grade, the action required and the responsible function. Alongside it, a corrective action roadmap sequencing the work with realistic timings, since many gaps cannot be closed until others are.

Yes, as separate work. Documentation development, HACCP plan development and corrective action support are all available. Many businesses close a large share of their gaps in house once the register makes the requirements concrete, and commission help only for the items needing specialist input.

Frequently, yes. Systems drift between audits, particularly after a change of personnel, a new product line or a site change. A gap assessment carried out mid cycle finds the drift while there is time to correct it, and it costs considerably less than a downgrade.

On audit consequence, not on how much work the fix involves. A gap that would attract a major nonconformity is graded above one that would attract a minor, even where the minor takes longer to close. This keeps effort pointed at what threatens certification.

Yes. Multi site assessments are scoped as one project with a schedule across the sites, which is normally more efficient than commissioning each separately because the preparation is shared. Practice diverges between sites more than most businesses expect, so a comparison across them is often the most useful part of the output.

Who carries out this work

Confi Food assigns work by subject. HACCP, labelling, certification standards, regulatory compliance, supplier assurance and monitoring are separate disciplines, and each piece goes to someone who works in that area. Every deliverable is reviewed internally by a second specialist before it reaches you.

Our technical positions are built from primary sources, meaning the legislation, the competent authority, Codex Alimentarius, the certification scheme owner or the relevant standards body. We set out how that works in our technical review and editorial policy, and what happens at each stage of an engagement in how Confi Food works.

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