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Standard operating procedure development

Procedures written for the person doing the work, in the conditions they do it, with the record designed alongside.

What is SOP development?

SOP development is the writing of standard operating procedures describing how a task is carried out, by whom, and what is recorded. Procedures are written for the person doing the work in the conditions they do it, which is what separates a document that gets followed from one that satisfies an auditor and sits in a folder.

A procedure nobody follows is worse than no procedure at all, because it documents a gap between what you say happens and what happens. Auditors find that gap by asking an operator to describe the task and comparing the answer against the document.

Summary

Written for the operator, mapped to the clause, with matching record blanks and a named owner. Delivered in any language, quoted on scope.

SOP development at a glance

Written for
The person performing the task
Standards
BRCGS, IFS, FSSC 22000, ISO 22000, SQF, customer codes
Includes
Matching record blanks and clause mapping
Languages
Any language, including English, Spanish, French, German, Italian and Portuguese
Delivery
Remote, with observation on site where needed
Output
Editable procedure set with an index
Ownership
Yours to maintain and extend
Coverage
Worldwide

What a procedure has to serve

Six readers, and a procedure that serves only the last one is one of the most common kind.

ReaderWhat they needCommon failure
The operatorShort sentences, one instruction per line, in the language the person reads.A procedure written in technical register for a reader who will not use it.
The conditionsSteps that work at line speed, in gloves, in a cold store, under noise.A procedure requiring a clipboard and five minutes at a step that allows neither.
The decision pointsWhat to do when the reading is out of limit, stated at the point it is needed.Corrective action buried in a separate document nobody opens mid shift.
The recordA blank designed alongside the procedure, so what is asked for can be captured.A record demanding data the procedure never told anyone to collect.
The handoverEnough detail that a new starter or a cover shift can perform the task correctly.A procedure relying on knowledge only the regular operator has.
The auditorTraceable to the clause it satisfies, version controlled and approved.A procedure that works on the floor and cannot be found in the system.

Why procedures do not get followed

Eight failures, and the first two produce documents that pass a desk review and fail on the floor.

What you receive

Delivered editable, with everything needed to maintain the set yourselves.

ElementWhat it covers
Procedure setEach procedure written for your process, in the language your team reads.
Matching record blanksDesigned alongside each procedure so what is asked for can be captured.
Clause mappingEach procedure traced to the requirement it satisfies, so coverage is demonstrable.
Decision pointsCorrective action stated at the step where the deviation is found.
Owners and review datesA named owner and a review interval for every procedure.
Version controlNumbering, approval and withdrawal so superseded copies leave the floor.
IndexA register of every procedure, its owner, its version and what it covers.
Handover notesWritten so your team can maintain and extend the set afterwards.

Who SOP development is for

Food manufacturers, processors, packers and catering businesses. It suits operations with high turnover or several languages on site, where consistency has to come from the system instead of from individuals.

Your procedures came from a template and nobody follows them.

An auditor has compared a procedure against practice and found a gap.

Procedures exist and the matching records do not.

Your team speaks several languages and the procedures are in one.

A new line or process has no procedures at all.

Procedures have no named owner and are out of date.

Superseded copies are still in circulation on the floor.

New starters learn by shadowing because the procedure is unusable.

How procedures are developed

  • 1

    Scope

    You confirm which tasks need procedures, the standard you work to, and the languages required.

  • 2

    Observation

    The task is walked with the person who performs it, since a procedure written at a desk describes an imagined process.

  • 3

    Drafting

    Each procedure is written for the operator, with decision points and corrective action at the step.

  • 4

    Record design

    Blanks are designed alongside the procedure so the two ask for the same things.

  • 5

    Review with the floor

    Drafts go back to the people who will use them, which is where impossible steps get found.

  • 6

    Issue

    Clause mapping, owners, review dates and version control are applied, and the index is delivered.

Not included

Training your team on the procedures, which is quoted separately.

Enforcing use. A procedure that is written well still needs supervision behind it.

The wider system. A full manual with policies and supporting documents is documentation development.

What SOP development costs

Every project is quoted against its own scope. Six procedures for one line and a full set across three sites in two languages are very different pieces of work. These factors set the price.

Number of procedures

Process complexity

Languages required

What this service is assessed against

These are the primary sources this work is built on. Where a market you sell into has its own requirement, that takes precedence and we assess against it.

CXC 1-1969, General Principles of Food Hygiene
The international reference for prerequisite programmes and for the seven HACCP principles. Codex Alimentarius
Regulation (EC) No 852/2004 on the hygiene of foodstuffs
The general hygiene requirements and the duty to operate procedures based on HACCP principles. EUR-Lex
BRCGS, IFS Food, FSSC 22000 and SQF published requirements
The clause your certification body audits against, which differs between schemes and between issues. BRCGS

SOP terms

Standard operating procedure
A documented instruction describing how a task is carried out, by whom, and what is recorded.
Work instruction
A more detailed instruction covering a single task or piece of equipment, normally sitting beneath a procedure.
Record blank
The form or template used to capture what a procedure requires to be recorded.
Document control
The system governing numbering, approval, issue, revision and withdrawal of documents.
Superseded copy
An earlier version of a document that must be removed from use when a new version is issued.
Procedure owner
The named person responsible for keeping a procedure accurate and current.
Review interval
The defined period after which a procedure is reassessed even if nothing has changed.
Clause mapping
The link between a procedure and the standard requirement it satisfies.

SOP questions

It is a documented instruction describing how a task is carried out, who carries it out, and what is recorded. In a food safety system it covers the tasks that keep the controls working, from monitoring a critical limit through to changeover cleaning and goods receipt.

As long as the task needs and no longer. A two minute task described across fifteen pages will not be read, and length is not evidence of rigour. What matters is that a competent person can perform the task correctly from the document.

The person doing the work, in the conditions they do it. That means short sentences, one instruction per line, and language the reader uses. A procedure written to satisfy a clause reads well in a folder and gives the operator nothing.

Yes, at the step where the deviation would be found. A procedure that describes only the normal case sends the operator elsewhere at the moment they have least time, so deviations get handled differently by whoever is present.

Comprehension has to be achieved, and language is how that happens. A procedure in a language the operator does not read is a document, not an instruction. Procedures are written in any language you need.

The record blank should be designed alongside the procedure. Where they are written separately you get blanks asking for information the procedure never mentions, and procedures asking for records with nowhere to put them.

Enough to cover the tasks your controls depend on, and no more. Standards do not set a number. Businesses are found non compliant for having procedures nobody follows at least as often as for having too few.

A named person close enough to the task to know when it changes. Ownership by a department drifts, and a procedure belonging to nobody is never revised when the process moves.

On a defined interval, and immediately after any change to the process, the equipment, the product or the standard. The interval matters less than the change trigger, because processes move between scheduled reviews.

Frequently yes, and it is usually better if the person who knows the task drafts it. Where businesses struggle is in the volume, in clause mapping, and in writing for an operator instead of for an auditor. Support can cover the whole set or only the difficult ones.

Yes. They are delivered in editable form with an index, named owners and review dates, and the handover covers how to extend the set. Procedures you cannot maintain are procedures that go out of date.

A procedure set written for your process, matching record blanks, clause mapping showing what each procedure satisfies, corrective action at each decision point, named owners and review dates, version control, an index and handover notes.

Who carries out this work

Confi Food assigns work by subject. HACCP, labelling, certification standards, regulatory compliance, supplier assurance and monitoring are separate disciplines, and each piece goes to someone who works in that area. Every deliverable is reviewed internally by a second specialist before it reaches you.

Our technical positions are built from primary sources, meaning the legislation, the competent authority, Codex Alimentarius, the certification scheme owner or the relevant standards body. We set out how that works in our technical review and editorial policy, and what happens at each stage of an engagement in how Confi Food works.

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Request SOP development

Tell us which tasks need procedures, the standard and the languages, and receive a written quote covering the scope, the deliverable and the price.