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Supplier approval system review

Whether your approval process is operated as well as written, tested against your own procedure and against what the files and the purchase orders show.

What is a supplier approval system review?

A supplier approval system review examines the process a business uses to decide which suppliers may provide material and how it monitors them afterwards. It covers the written procedure, the approval criteria, the risk classification behind them, the ongoing monitoring, and whether practice matches what the procedure says. Supplier approval is among the most commonly failed clause areas in every major standard.

Almost every business has a procedure. Far fewer operate one. The gap opens because the procedure describes documents to collect without stating what would cause a supplier to be refused, and a process that cannot produce a refusal is not making decisions.

Summary

The process behind the files, tested against your own procedure and against practice. Delivered remotely, in any language, quoted on scope.

System review at a glance

Examines
The process, not only the files it produced
Standards
BRCGS, IFS, FSSC 22000, ISO 22000, SQF, customer codes
Covers
Criteria, classification, decisions, list, monitoring
Includes
File sampling against your own procedure
Delivery
Remote
Output
Assessment and a compliant framework where needed
Coverage
Worldwide
Languages
Any language, including English, Spanish, French, German, Italian and Portuguese

What an approval system needs

Eight elements, each assessed for whether it exists and whether it does anything.

ElementWhat it should doCommon failure
Approval criteriaWhat a supplier has to satisfy before it may be used, defined per risk category.Criteria that describe documents to collect without stating what would cause a refusal.
Risk classificationHow suppliers and materials are categorised, and what monitoring each category attracts.A classification that exists on paper with every supplier treated identically in practice.
Approval decisionWho assesses a supplier, against what, and how the decision is recorded.Documents collected with no evidence a decision was ever taken.
Approved supplier listA controlled record of who may supply what, with the basis for each approval.A list maintained separately from purchasing, so buyers order from suppliers not on it.
Ongoing monitoringPerformance measures, review frequency and what triggers a reassessment.Approval treated as permanent once granted.
Emergency purchase routeHow an unapproved supplier may be used under pressure, and what happens afterwards.No route defined, so it happens informally and is never recorded.
Non conforming supplier handlingWhat happens when a supplier fails, including escalation and de listing.A failing supplier retained because nothing in the procedure forces a decision.
Outsourced processingWhether co packers and contract processors are treated as suppliers with the same rigour.Outsourced processing sitting entirely outside the approval system.

Where procedure and practice separate

Five statements that appear in most supplier approval procedures, alongside what the evidence usually shows.

The procedure saysWhat the evidence shows
Suppliers are approved before first delivery.First deliveries arriving from suppliers approved weeks later, or never.
Suppliers are risk classified and monitored accordingly.Every supplier monitored identically, with the classification unused.
Performance is reviewed annually.No review records, or reviews carried out only for suppliers with problems.
Only approved suppliers appear on purchase orders.Purchasing operating from its own list, unconnected to the approved one.
Failing suppliers are escalated and de listed.Long standing suppliers retained through repeated failures because nothing forces the point.

Why supplier approval fails at audit

Eight reasons this clause area is among the most commonly failed in every major standard.

What you receive

Findings are evidenced against your own procedure, so the assessment is about your system and not a generic model.

ElementWhat it covers
Procedure assessmentYour written procedure against your standard's requirements, clause by clause.
Criteria reviewWhether approval criteria are defined well enough to produce a refusal.
Classification reviewWhether risk classification exists and whether it changes anything.
File samplingA sample of supplier files tested against your own procedure.
Practice comparisonWhere practice diverges from the procedure, evidenced.
List integrity checkWhether purchasing and the approved supplier list are connected.
Monitoring assessmentReview frequency, performance measures and reassessment triggers.
Compliant frameworkA revised approval framework where the current one cannot be made to work.

Who a supplier approval system review is for

Food businesses required to demonstrate supplier control under a certification standard. It suits operations failing the clause repeatedly, and businesses whose supplier base has grown faster than the process managing it.

Supplier approval has been raised as a finding more than once.

Your procedure exists and nobody is confident it is followed.

Purchasing and the approved supplier list have drifted apart.

Risk classification exists and every supplier gets the same treatment.

Emergency purchases happen and nothing records them.

Co packers and contract processors sit outside the system.

A failing supplier has been retained because nothing forced a decision.

The person who ran supplier approval has left.

How the review is carried out

  • 1

    Procedure in

    You share the written procedure, the approved supplier list, your risk classification and a sample of supplier files.

  • 2

    Procedure assessment

    The procedure is assessed against your standard and against whether its criteria could produce a refusal.

  • 3

    Classification test

    Whether risk classification exists is established, along with whether it changes the treatment a supplier receives.

  • 4

    File sampling

    Files are tested against your own procedure, so findings are about your system and not a generic checklist.

  • 5

    Practice comparison

    Divergence between procedure and practice is evidenced, including whether purchasing uses the approved list.

  • 6

    Framework

    Monitoring and escalation are assessed, and a revised framework is provided where the current one cannot be made to work.

Not included

Auditing your suppliers, and full file review across the whole base. Both are separate services, and this review samples files to test the process behind them.

Implementing the framework and retraining the people who operate it.

Where the existing procedure is sound and simply not followed, the review says so. Rewriting a working procedure changes nothing.

What a supplier approval system review costs

Every review is quoted against its own scope. A single site with thirty suppliers and a group operating one procedure across four sites are very different pieces of work. These factors set the price.

Number of suppliers

Number of raw material categories

Existing procedure quality

What this service is assessed against

These are the primary sources this work is built on. Where a market you sell into has its own requirement, that takes precedence and we assess against it.

Regulation (EC) No 178/2002, general food law
Traceability duties, the withdrawal and recall obligation, and the duty to notify the competent authority. EUR-Lex
BRCGS, IFS Food, FSSC 22000 and SQF published requirements
The clause your certification body audits against, which differs between schemes and between issues. BRCGS
CXC 1-1969, General Principles of Food Hygiene
The international reference for prerequisite programmes and for the seven HACCP principles. Codex Alimentarius
ISO 22000:2018, food safety management systems
The management system requirements, including the distinction between operational prerequisite programmes and critical control points. ISO

Supplier approval terms

Supplier approval
The documented process by which a business decides a supplier may provide material, and monitors it thereafter.
Approval criteria
The requirements a supplier must satisfy before being approved, normally varying by risk category.
Approved supplier list
The controlled record of suppliers permitted to provide material, with the basis for each approval.
Risk classification
Categorisation of suppliers or materials by risk, used to set the level and frequency of monitoring.
Emergency purchase
Procurement from an unapproved supplier under operational pressure, requiring a defined route and subsequent regularisation.
Outsourced processing
Production carried out on your behalf by another business, which is a supply and requires the same approval rigour.
De listing
Removal of a supplier from the approved list, following failure or repeated non conformance.
Alternative approval basis
A route to approving a supplier where recognised certification is absent, such as a supplier audit.

Supplier approval questions

It is the documented process a business uses to decide which suppliers may provide material and how it monitors them afterwards. It covers approval criteria, risk classification, who decides and on what basis, the approved supplier list, ongoing monitoring, and what happens when a supplier fails.

Because almost every business has a procedure and far fewer operate one. The procedure describes collecting documents without stating what would cause a refusal, risk classification exists without changing anything, and purchasing works from a list unconnected to the approved one. Auditors test the process, not the folder.

What a supplier must satisfy before it may be used, defined by risk category, and stated clearly enough that a supplier could fail them. Criteria that only list documents to obtain do not constitute approval, because nothing in them produces a decision.

Most standards expect it, and the point is that classification should change what you do. High risk materials attract more scrutiny and more frequent review. Where every category receives identical treatment, the classification is nominal and auditors treat it as such.

That happens, and the answer is a defined emergency route instead of a prohibition. The route should set out what minimum assurance is required, who authorises it, what additional verification applies to the material, and how the supplier is regularised afterwards. Without one, it happens informally and is never recorded.

Yes, and they usually warrant more scrutiny than a material supplier, since they are making your product. Outsourced processing sitting outside the approval system is a common and serious gap.

On a frequency driven by risk classification, with defined triggers for reassessment outside that cycle. Triggers typically include complaints, rejections, out of specification results, a change of site or ownership, and a lapse in certification.

The procedure should force a decision. Where nothing sets a threshold for escalation, failing suppliers are retained by default because stopping requires an active decision nobody owns. Defining that threshold in advance is what makes the decision possible.

A document review checks the files you hold. This review checks the process that produced them, including whether the criteria could produce a refusal, whether classification changes anything, and whether practice matches the procedure. Businesses failing the clause repeatedly usually need this one.

Where the current one cannot be made to work, a revised framework is provided. Where it is sound and simply not followed, the review says so, because rewriting a working procedure changes nothing.

Yes, and divergence between sites is common. Sites in the same business frequently operate different approval practice under one procedure, which is a finding against the system and not against any one site.

A procedure assessment against your standard, a criteria review, a classification review, file sampling tested against your own procedure, evidence of where practice diverges, a list integrity check, a monitoring assessment and a compliant framework where the current one cannot be repaired.

Who carries out this work

Confi Food assigns work by subject. HACCP, labelling, certification standards, regulatory compliance, supplier assurance and monitoring are separate disciplines, and each piece goes to someone who works in that area. Every deliverable is reviewed internally by a second specialist before it reaches you.

Our technical positions are built from primary sources, meaning the legislation, the competent authority, Codex Alimentarius, the certification scheme owner or the relevant standards body. We set out how that works in our technical review and editorial policy, and what happens at each stage of an engagement in how Confi Food works.

Related services

Request an approval system review

Send your procedure, your approved supplier list and a sample of files, and receive a written quote covering the scope, the deliverable and the price.